Welcome to ANDA
Welcome to ANDA
Ever wondered how those sleek marble-like sheets in fancy hotels get made without using real stone? PVC marble sheet machine make it happen. These setups turn basic plastic into stunning, durable panels that look just like the real thing. If you're in construction, interior design, or manufacturing, this guide walks you through the basics. We'll look at how they work, why they're popular, and what to think about when setting one up. Let's dive in.
PVC marble sheets mimic natural marble but come from plastic. They're lightweight, easy to install, and cost less. People use them for walls, floors, and furniture. The sheets resist water, scratches, and fading. Perfect for busy spots like lobbies or kitchens.
Real marble weighs a ton and breaks the bank. PVC versions cut costs by half sometimes. They don't crack easily. Plus, you get endless designs – veined, solid colors, whatever fits your style. Environmentally, some use recycled materials too.
A production line is the full setup for making these sheets. It starts with raw PVC and ends with finished panels. Key parts include the extruder, die, calenders, and finishers. Each step shapes and polishes the product.
The heart is the conical twin-screw extruder. It mixes PVC powder with additives like colors or stabilizers. Screws spin, heat, and push the melt forward. Next, the T-shape die forms a flat sheet. Three-roller calenders smooth it out, controlling thickness.
Cooling frames let the sheet harden without warping. Haulers pull it steadily. Cutters slice to size, and stackers pile them up. Add lamination for that marble look. By changing the film with different colors, PVC marble sheet with different surface colors can be made.
· Extruder: Melts and mixes.
· Die: Shapes the base sheet.
· Calenders: Polish and thin.
Without these working together, sheets come out uneven. Good lines keep everything synced.
Many lines include UV coating for shine and protection. This adds scratch resistance. Hot-stamping machines press designs deep into the surface. Some have dust cleaners or pre-heaters for better adhesion.
The process flows continuously. Raw materials go in one end, ready sheets come out the other. It runs non-stop for efficiency.
Start with feeding PVC resin into the hopper. Additives join in for strength or color. The extruder heats to 180-200°C, melting everything into a uniform mix.
Out through the die as a hot sheet. Calenders press it flat – rollers spin at different speeds for perfect thickness. Cooling comes next, using air or water to set the shape fast.
Lamination happens here. Roll on a marble-pattern film, heat it to bond. Or use hot-stamping for textured looks. Haul-off pulls gently, avoiding stretches. Cutters trim edges and lengths. Stack and pack.
Watch temperatures closely. Too hot, bubbles form. Too cool, it sticks. Steady control makes top-notch sheets.
Material clumping? Better mixing helps. Uneven thickness? Adjust roller gaps. Films not sticking? Check heat levels. Simple tweaks keep runs smooth.
Lines vary by size and features. Small ones suit startups, big ones handle mass output.
Standard lines use basic twin-screw extruders for simple sheets. Advanced add auto-controls, like PLC systems for precision. They handle thicker sheets or special finishes.
For high-volume, go wide – up to1220mm sheets. Narrow lines make custom sizes quicker.
Type | Output | Size of machine | Workshop size |
80/156 | 530 sheets/ day | 25*2.5*3m | 60*24*6m |
92/188 | 800 sheets/ day | 28*2.5*3m | 60*24*6m |
Choose based on your market. Busy decorators need variety.
These sheets show up everywhere. Hotels use them for elegant walls. Homes get trendy backsplashes.
Wall panels in offices hide wires, look sharp. Furniture surfaces resist spills. Floors in shops handle foot traffic without wear.
Thinner sheets (2-3mm) work as veneers. Thicker (5mm+) stand alone for partitions.
Bathrooms love the water resistance. Kitchens clean easy. Even outdoor signs use them for weatherproofing. Versatile stuff.
Why set up your own line? Control quality firsthand. Cut out middlemen for better profits.
Speed matters. Produce on demand, no waiting for suppliers. Custom designs build your brand – unique patterns set you apart.
Energy savings add up. Permanent magnet motors use less power, down 18-25% from old models. Less waste too, with precise cuts.
Durability pays off. Sheets last years, earning repeat business. Your reputation grows with reliable products.
Don't pick the first one you see. Think about space, power needs, and future growth.
How many sheets daily? Match line speed to orders. Look for flexible dies – change shapes quick.
Good supplier train your team. On-site install cuts downtime. Budget wisely. Cheap lines break fast. Solid ones last, saving money long-term.
Keep your line humming. Daily checks spot issues early.
Clean screws after runs to avoid buildup. Lubricate gears weekly. Test temperatures before starting.
Trouble? Clogs mean dirty filters – swap them. Noisy motors? Tighten belts. Train operators right.
· Wipe down calenders.
· Check electricals monthly.
· Store spares handy.
Proper care doubles lifespan. Happy equipment means steady output.
Need a trusted source? Zhangjiagang Anda Machinery Co., Ltd. delivers. From China, they specialize in plastic extrusion gear, including lines for marble sheets. Years of know-how mean reliable machines that meet global standards.
1. Professional R&D Team with Customization Capabilities: Anda delivers integrated solutions and end-to-end services, encompassing product planning, design, manufacturing, installation, commissioning, after-sales support, and consulting.
2. Core Components from Renowned Brands: Anda utilize components sourced from leading brands including Siemens, Schneider, Omron, and Nidec.
3. Permanent Magnet Motors for Energy Efficiency: Anda’s equipment is equipped with permanent magnet motors, cutting the overall energy consumption of the machine by 18-25% under the same production output.
4. Regional Agents for Enhanced Service: Anda has established agents in select regions, enabling more timely and efficient pre-sales and after-sales services, along with sufficient stock of vulnerable parts.
PVC marble sheet machine change how we decorate. They blend tech with creativity, making affordable beauty. Grasp the process, pick smart, and maintain well – success follows. Whether starting small or scaling up, these lines boost your edge in the market.
It turns PVC into sheets that look like marble. The line melts, shapes, and finishes the material for use in walls or furniture.
Usually 30-40 days for delivery, then install with tech help. Training takes a week or so.
Clean parts regular, check temps, lubricate. Quick part swaps under warranty fix breaks fast.
Yes, switch dies for different sheets like foam boards or plain panels. Flexible for varied needs.
Fast help cuts downtime. Install, fixes, and training happen quick, keeping your business steady.
